WPC door project case of Agile International Garden, Zhejiang, China
1.Basic information of project:
Time: 2012
Location: China
Type: Plaza,Office Building and High-rise residential building.
Project name: WPC door project case of Agile International Garden, Zhejiang, China
Project Address: No. 258 Tianmu Shan West Road and No. 254-2 Tianmu Shan West Road.
Project introduction: Agile International Garden is a real estate in Hangzhou City, Zhejiang Province. It is located at No. 258 Tianmu Shan West Road and No. 254-2 Tianmu Shan West Road. Agile International Garden also has a 4,000-square-meter luxury residential club; complete sports and leisure facilities, and an infinity swimming pool in the middle of the mountain. At the same time, Agile International Garden is also one of the most complete educational real estate communities in Chongqing. The community contains 45,000 square meters of educational facilities, covering kindergartens, 36 primary schools and key middle schools, building a full education system for children, which is very rare in Chongqing's community configuration; At the same time, it can also connect with several colleges and universities such as Chongqing Technology and Business University, Chongqing Jiaotong University, Chongqing Institute of Education, Chongqing University of Posts and Telecommunications in the Jiangnan University Town area.
2.Project Challenge and solution：
In this project, we supplied 2165 WPC doors. The main sizes of WPC doors are 880*2050mm, 900*2100mm, 1000*2200mm, 1480*2200mm... Because customers require too many sizes, the door opening size is complicated. The size of the wpc door may not match the size of the door opening, resulting in incorrect installation. The solution is that we arrange professionals to re-adjust the door opening size according to the actual situation and trim the WPC door size to ensure it matches the door opening.
3.What are WPC Doors?
WPC doors are manufactured using a blend of wood fibers or flour and thermoplastics, such as PVC, PE, or PP. This combination results in a material that exhibits the natural appearance and feel of wood while offering enhanced durability and resistance to moisture, rot, and insects. The blend of wood and plastic also makes WPC doors eco-friendly as they reduce the consumption of natural wood resources.
Features and Benefits:
(1) Durability: WPC doors are highly durable and can withstand extreme weather conditions, making them suitable for both interior and exterior applications. They are resistant to moisture, cracking, warping, and fading, ensuring that they maintain their appearance and functionality over time.
(2) Low Maintenance: WPC doors require minimal maintenance. They do not require regular painting or varnishing like traditional wooden doors. Simple cleaning with mild soap and water is sufficient to keep them looking fresh and new.
(3) Versatility: WPC doors are available in a wide range of designs, finishes, and colors, allowing for flexibility in architectural and interior design. They can be customized to match various styles and preferences, making them suitable for residential, commercial, and industrial projects.
(4) Eco-Friendly: WPC doors contribute to environmental sustainability by reducing the demand for natural wood resources. They are also recyclable, ensuring that they can be reused or repurposed at the end of their lifespan.
(5) Thermal and Acoustic Insulation: WPC doors offer excellent thermal insulation properties, helping to maintain a comfortable indoor temperature. Additionally, they provide sound insulation, reducing noise transmission from one room to another.
(6)Applications:
WPC doors find applications in various sectors, including residential buildings, hotels, offices, hospitals, and educational institutions. They are commonly used for interior doors, entry doors, patio doors, and balcony doors. Their versatility and durability make them suitable for both new construction and renovation projects.
WPC doors have emerged as a sustainable and innovative solution in the construction industry. Their unique blend of wood and plastic offers numerous benefits, including durability, low maintenance, versatility, and eco-friendliness. As the demand for environmentally conscious building materials increases, WPC doors are becoming the go-to choice for architects, contractors, and homeowners alike.
4. The production process of fully WPC doors.
(1) Material Preparation: Select wood fibers or particles and plastic resin as the main raw materials. Wood fibers are usually sourced from sawdust, wood chips, or waste wood, while plastic resin is typically polyethylene (PE), polypropylene (PP), or polyvinyl chloride (PVC). These materials are mixed in specified proportions.
(2) Mixing: Place the wood fibers and plastic resin into a mixing machine for thorough blending. During this process, additives such as stabilizers, colorants, and UV inhibitors can be added to enhance the performance and appearance of the WPC material.
(3) Extrusion: Feed the well-mixed material into an extruder, where the machine heats and melts the material. The molten material is then extruded through a die to form continuous profiles resembling doors. The extruded profiles solidify through cooling.
(4) Door Panel Formation: Cut the cooled extruded profiles into the desired lengths to form door panels. The thickness and design of the door panels can be determined according to specific requirements and preferences.
(5) Frame Production: In addition to door panels, WPC doors also require frames. The frames are typically made from the same WPC material as the door panels. The production process for frames is similar to that of door panels, involving mixing, extrusion, and cooling.
(6) Assembly: Assemble the door panels and frames using adhesive or mechanical fasteners. At this stage, necessary hardware components such as hinges, handles, and locks are also installed.
(7) Finishing Treatment: After assembly, the WPC doors undergo finishing treatments such as sanding, painting, or applying protective coatings. These treatments enhance the appearance and durability of the doors.
(8) Quality Control: Throughout the production process, strict quality control measures are implemented to ensure that the fully extruded WPC doors meet the required standards and specifications. This may involve strength testing, dimensional accuracy, moisture resistance, and testing of other performance factors.
(9) Packaging and Distribution: Once passing the quality control inspections, the WPC doors are packaged and prepared for distribution to customers or construction sites. It is important to note that the specific production process may vary depending on the manufacturer and the specific requirements of the WPC doors.
5. After installation:
