What Is the Manufacturing Process of Wooden Doors in Yongkang's Famous Wooden Door Factory

The wooden door is an essential product in any room. When it comes to decorating a home, many people often struggle with deciding what type of wooden door to buy and which manufacturer to choose from. The market offers a wide variety of wooden doors with complex structures and different forms and values. Therefore, it is important to have a good understanding of how to choose the right wooden door. Zhejiang Yongkang is known as the main area for wooden door production. Today, we will explore some famous wooden door factories in Yongkang and learn about the manufacturing process of wooden doors.

Yongkang is renowned for its wooden door factories that produce high-quality products. These factories specialize in manufacturing solid wood doors, solid wood composite doors, and ecological wood doors. The wooden doors produced in Yongkang are known for their excellent quality, beauty, and durability, making them extremely popular among consumers. When it comes to choosing the right type of wooden door, solid wood composite doors are generally considered more preferable, followed by dry paint doors and happy wood doors. However, paint-free doors are not particularly famous in Yongkang.

In addition to the various manufacturers, there are also many wooden door brands available in Yongkang's market. Some common wooden door brands include Xinhaoxuan, Deen, Tata, Mengtian, and more. It is important to note that the quality of wooden doors is determined not only by the manufacturer but also by the materials used and the construction standards. Therefore, it is crucial to select wooden door products based on the local consumption capacity and individual needs.

Now, let's take a closer look at the manufacturing process of wooden doors.

1. Drying the wood: The raw materials used for wooden door production must be dried in a kiln to reduce the moisture content of the wood. This process involves spraying steam and drying the wood until its moisture content reaches around 10-14%. The temperature, time, and stable period of the drying process vary depending on factors such as texture, thickness, and seasons.

2. Blanking: During the rough cutting process, the length and width of the wood should be increased by 10mm each to account for later trimming. If combined blanking is needed, the wood veneer material and the door type combination should be specified for accurate cutting.

3. Framing: When assembling the frame, special attention should be given to ensuring that the four corners are square. Again, the length and width of the frame should be increased by 10mm. The outer frame width specification is typically between 800mm-2000mm, with a 6mm medium-density board used for the surface plate. If it is a glass door, the size and position of the glass should be determined beforehand, and the frame should be pressed flat after anti-deformation treatment.

4. Hot pressing and cold pressing: Hot pressing is a crucial step in the manufacturing process. Before each hot pressing, both the hot pressing plate and the workpiece should be cleaned thoroughly to ensure no impurities are present. The workpiece is placed on the hot pressing plate, and the temperature and pressure are set accordingly. It is important to arrange the workpieces in an orderly manner to ensure even stress distribution. Each feeding should be completed within 2 minutes to prevent the glue from drying. Safety precautions must be taken before starting the machine.

5. Quality requirements: After pressurization, the surface of the workpiece should be flat, smooth, and free of any concave, convex, or granular imperfections. The mosaic should also be aligned properly. After cladding, the wooden door should not show any signs of degumming, penetration, stacked or separated core, scratches, dents, bumps, misplacement, grease stains, or significant color variations.

In conclusion, Yongkang in Zhejiang Province is known for its famous wooden door factories that produce high-quality products. The manufacturing process of wooden doors involves various steps such as drying the wood, blanking, framing, hot pressing, and cold pressing. By understanding the manufacturing process and considering individual needs and local consumption capacity, one can make an informed decision when purchasing wooden doors. It is important to select reputable manufacturers and brands to ensure the best quality and value for money.